ZZ1161H501GE1 flat-top cab engine with full power power take-off MC05.21-50 engine Sinotruk 10 gear box front axle 4.3 tons rear axle 10 tons 9.00R20 steel wire tire wheelbase 5000 ABS air conditioning
Outsourcing stainless steel 1.2mm, tank volume 12 cbm meters, insulation thickness 50mm, number of nozzles 36, control cbm : 1 control 1, 5m metal hose for hand spray gun.
First, a brief introduction and use of equipment
CL W 516 1 GLQ Z 5 asphalt distributor is a kind of intelligent automatic high-tech product that professionally distributes emulsified asphalt, diluted asphalt, hot asphalt, high-viscosity modified asphalt, etc. It is used to spread the permeable oil, waterproof layer and adhesive layer of the bottom layer of asphalt pavement for high-grade highways. The distributor is composed of an automobile chassis, an asphalt tank, an asphalt pumping and spraying system, a heat conduction oil heating system, a hydraulic system, a combustion system, a control system, a pneumatic system, and an operating platform. The car is easy to operate, and on the basis of absorbing various technologies of similar products at home and abroad, it has added a humanized design that ensures the quality of construction and highlights the improvement of construction conditions and construction environment. Its reasonable and reliable design ensures the uniformity of asphalt distribution, computer control is stable and reliable, and the technical performance of the vehicle has reached the world's advanced level.
Second , the performance parameters of the whole machine
◆ Product model: CL W 516 1 GLQ Z 5
◆ Total mass: 16000 kg
◆ Cutting weight : 10300 kg
◆ Dimensions: 8 650 ×2500×3 050 mm
◆ Spreading width: 4500 mm
◆ Nozzle spacing: 125mm
◆ Asphalt spreading amount: 0.2~3.5L/m 2
◆ Working speed: 1.5--20km/h
◆ Heating method: Italian imported diesel burner heating ( 200,000 kcal/hour)
◆ Spray medium: hot asphalt, SBS modified asphalt, emulsified asphalt, modified emulsion asphalt.
◆ Spreading error: ± 2 %
Third, the main parts parameters as follows:
Serial number |
name |
Model and specification |
Owning system |
Remarks |
1 |
Car chassis |
ZZ1161H501GE1 |
Chassis |
Sinotruk Steyr |
2 |
engine |
MC05.21-50 |
Heavy truck 210 horsepower |
|
3 |
Gearbox |
Sinotruk eighth gear |
High and low |
|
4 |
Tires |
10.00R20 |
Steel tire |
|
5 |
Asphalt tank capacity |
1 2 cbm meters |
Tank |
Inner tank volume |
6 |
Insulation thickness |
5 0 mm |
Rock wool insulation |
|
7 |
Outsourcing stainless steel |
1.2mm |
1.2 thick stainless steel plates |
|
8 |
power takeoff |
Full power power take-off |
Source of work motivation |
Can be sprayed from zero |
9 |
Hydraulic pump |
CBQ550-L |
Hydraulic system |
Hefei Changyuan |
1 0 |
Proportional valve |
EFBG-03-160-HF |
Taiwan |
|
1 1 |
Asphalt pump motor |
05- 130- BD31 |
Ningbo Hanzhu |
|
1 2 |
Asphalt pump |
QGB 9 50 |
Asphalt spraying system |
Still expensive, 9 50 L/min |
1 3 |
Number of nozzles |
6 x 3 |
The control method is: 1 control 1 |
|
1 4 |
Hand spray gun |
5m metal hose |
Refill sprinkles at corners |
|
1 5 |
burner |
G20 (200,000 kcal/hour) |
Heating system |
Ria Road, Italy |
1 6 |
Thermal oil pump |
RY 25-25-160 |
Hebei |
|
1 7 |
Thermal oil pump motor |
380V-2.2KW-2 pole |
Lu'an, Anhui |
|
1 8 |
Control system method |
Cab touch screen computer control + rear working platform control (standby) |
Control System |
The control system adopts: Siemens modular design, faster and smoother operation, low failure rate |
1 9 |
speed sensor |
Ni5-G12 |
Turk, Germany |
|
2 0 |
Temperature Controller |
WZP-230 |
Shanghai Xinghui |
|
2 1 |
generator |
6 KW gasoline generator |
Power system |
Domestic |
Fourth, the device performance characteristics
1. The car adopts Sinotruk Steyr luxury chassis , excellent and powerful carrying capacity, flexible and light maneuverability, and beautiful appearance, providing safe, efficient and reliable services for the vast number of intercity logistics customers; according to the amount of spraying In accordance with the needs of working width , the computer can carry out any combination of determinant nozzles;
2. Both manual and automatic control modes can realize the individual control of each nozzle, so as to realize the arbitrary adjustment of the spraying width.
3. Asphalt spreading control can be done not only in the cab, but also on the operating platform at the rear of the vehicle;
4. The vehicle's automatic control system can measure the vehicle speed and automatically calculate the asphalt pump revolutions according to the input spraying amount, spraying width and asphalt type, and then automatically adjust the number of asphalt pumps through the system.
5. The heating system adopts burners imported from Italy, with automatic ignition and temperature control functions;
6. The inter Euro advanced imported high-viscosity bitumen pump can be used to pump the external bitumen into the tank to achieve " self-priming " , and the bitumen in the tank can also be pumped out;
7.Parts of key parts of the whole machine (Such as hydraulic pumpCBQ550, Hydraulic motor05-90-BD31, Shanggui Asphalt PumpQGB950, Taiwan proportional valveEFBG-03-160-HF,SiemensAutomatic Control SystemXMZ-36-01Turck SpeedsensorWait) Are adoptedInter Euro ly renownedComponents to ensure the reliability of the whole machine, reduce equipment failure rate and increase service life;
8. Under the premise of ensuring that the maintenance and disassembly of other parts are not hindered, each part of the ladder and handrails are arranged for easy operation;
9. All heat pipes are equipped with thermal insulation layer outside to reduce heat dissipation and avoid scalding operators;
10. Vehicle-mounted rapid heating system ( 10-15 ℃ /h ), which can improve heating efficiency and reduce construction auxiliary time, ensuring the spreading temperature;
11. The asphalt spraying rod adopts a three-stage folding structure. Double or multiple spraying can be realized by moving the spraying rod up and down. The spraying range can be expanded by moving the spraying rod left and right, and obstacles can be effectively avoided;
12. The manual spraying function allows the asphalt to be sprayed through the hand nozzle, which is flexible and convenient, and is suitable for small areas and corner construction conditions. Connect the hand spray gun. Open the main oil valve, open the transfer valve, open the oil return valve, and use the oil return valve to adjust the pressure of the spray gun ;
13. There is a sedimentation drain tank inside the asphalt tank, and it is equipped with a liquid level display and al lift and safety devices;
14. Flush the nozzle. This function can blow the remaining bitumen from the nozzle through diesel fuel and high-pressure air to prevent the bitumen from freezing on the nozzle, which can greatly improve the service life of the nozzle. Close the main delivery valve, return valve, open the pneumatic valve, open the self-priming valve and open the nozzles in turn ;
15. A good insulation layer can ensure that the static insulation performance index is less than 12 ℃ /8 hours, and it is anti-corrosive and durable;
16. The outer packaging of the car is made of stainless steel plate, which is anti-corrosion, durable and beautiful.


